
Al Buraq GroupQUALITY CONTROL
Quality control in the clothing industry is a crucial aspect that ensures the production of garments meets established standards and customer expectations. It involves systematic inspection, testing, and evaluation of various stages of production, from raw materials to finished products. The primary goal of quality control is to minimize defects, reduce waste, and maintain consistency across all items, ensuring that the final product adheres to design specifications, size accuracy, color, fabric quality, stitching, and durability.
The process begins with inspecting the raw materials, like fabric, zippers, and buttons, for flaws such as color mismatches, inconsistencies in texture, or weak fibers. During production, frequent checks are conducted to monitor each step, from cutting and sewing to finishing touches like hemming and labeling. Sample garments are also tested for fit, strength, and appearance before mass production begins.
Quality Control StepHere’s a step-by-step guideline for implementing quality control at Al Buraq Group
01
01 step
Define Quality Standards
Set clear benchmarks: Establish standards for materials, workmanship, size, color, fit, and overall product performance.
Communicate with suppliers: Ensure that suppliers understand the required standards for fabrics, threads, buttons, and zippers.
02
02 step
Pre-Production Inspection
Raw material inspection: Check incoming fabrics, trims, and accessories for flaws like color inconsistencies, holes, or weak fibers.
Sample evaluation: Produce a pre-production sample for testing the fit, durability, and appearance against design specifications.
03
03 step
In-Process Quality Control (IPQC)
Monitor each production stage: Inspect the cutting, sewing, and assembly processes to catch defects early.
Cutting stage: Check for correct measurements, clean cutting edges, and minimal wastage.
Sewing stage: Look for stitching accuracy, seam strength, and evenness.
04
04 step
Mid-Production Inspection
50% production check: Perform a detailed inspection when 50% of the production is completed to ensure that any issues can still be corrected without impacting the entire order.
05
05
Final Inspection
Visual and functional checks: Inspect the finished garments for appearance (color consistency, neat seams) and functionality (proper zippers, buttonholes, stitching integrity).
Size and measurement check: Verify that the garments meet sizing standards.
06
06
Packaging Quality Control
Label inspection: Ensure that care labels, brand labels, and size labels are correctly applied.
Packaging check: Verify that each item is packaged according to specifications, including protective covers, correct folding, and proper shipping cartons.
07
07
Final Approval
Approve or reject batches: Once final inspections are complete, approve or reject garment batches based on the number of defects found.
08
08
Continuous Feedback Loop
Document issues: Keep detailed records of defects or inconsistencies to track recurring problems.
Provide feedback: Share findings with production teams and suppliers to improve future production cycles.
09
09
Use Technology for Automation
Incorporate automated systems like fabric scanners and sewing inspection tools to reduce human error.
Data analytics: Use software to track defect trends and analyze production efficiency to prevent future quality issues.